PCD & PCBN insert

SFD focuses on independent R & D and technological innovation, and actively extends to the tool field with years of material research and development experience and the advantages of the whole industry chain, we have the core technology and rich application experience of tools, which can provide mature standard and non-standard tool customization services for customers.

■Leading design
Track and exceed the advanced design concept of international tools, and then innovate.

■Rapid response
Fast production delivery and timely problem solving

■High quality
Lean production management, high precision cutting-edge equipment, advanced materials oriented research and development

Products and services

Facing the increasingly updated production mode and workpiece materials, tools have become an important process factor to optimize the production and processing technology,and the accuracy, cutting speed and working life of the tools play a decisive role in the production efficiency.We provide you with one-to-one exclusive technical service, tracking the whole process from the initial project design, product production to the practical application of the terminal, so as to efficiently and quickly solve the cutting problems encountered by customers in production.

Project design

When we undertake the project scheme, we organize and hold the project technical discussion according to the characteristics of the project and the needs of customers, and take the cost reduction and efficiency increase as the principle,combine with the latest processing technology, optimize the project scheme as far as possible, and provide the best scheme configuration for customers.

Operation & commissioning

SFD provides all kinds of general or customized upgrade inserts including PCD and CBN tip for standard and non-standard clamping tools, so that customers’ existing clamping tools can be more efficient.

Provide sample trial production service.

For each new project, we start from the essential needs of customers to develop the best design scheme and provide sample tool trial production services.

Service process

According to your repair needs,and on the premise of ensuring the quality of the original factory, we try our best to shorten the delivery period. After the grinding tools pass the inspection, we will send your tools back in the fastest way at the first time.

APPLICATION AREA

Item Name Application Advantage
8 tips PCBN inserts 8 tips PCBN inserts Automobile Engine, Gear, camshaft, Roll and brake disc. Good wear resistance
Good impact resistance
The life time is 5 times than coated inserts
Ra<0.8
4 tips PCBN inserts 4 tips PCBN inserts Cylinder block and head of automobile Engine, gear,camshaft,roll and brake disc. Good wear resistance
Good impact resistance
The life time is 5 times than coated inserts
Ra<0.8
3 tips PCBN inserts 3 tips PCBN inserts Cylinder block and head of automobile Engine, gear,camshaft,roll and brake disc. Good wear resistance
Good impact resistance
The life time is 5 times than coated inserts
Ra<0.8
3 tips PCBN inserts 3 tips PCBN inserts Cylinder block and head of automobile Engine, gear,camshaft,roll and brake disc. Good wear resistance
Good impact resistance
The life time is 5 times than coated inserts
Ra<0.8
2 tips PCBN inserts 2 tips PCBN inserts Cylinder block and head of automobile Engine, gear,camshaft,roll and brake disc. Good wear resistance
Good impact resistance
The life time is 5 times than coated inserts
Ra<0.8
Full face PCBN Full face PCBN inserts Cylinder block and head of automobile Engine, gear,camshaft,roll and brake disc. Good wear resistance
Resharpening
Solid PCBN Solid PCBN Cylinder block and head of automobile Engine, roll and brake disc. High impact resistance
High wear resistance
Good surface quality
PCD inserts PCD inserts Wheel hubs Long life
High efficiency
Good surface finish

PROCESSING PARAMETERS

Material Vc(m/min) fz(mm/rev) ap(mm) Coolant
Grey cast iron 500-2000 0.1-0.5 ≤1.0 Dry
Intermittent processing of hardened steel 80-150 0.03-0.2 0.03-0.3 Dry
Continuous processing of hardened steel 100-180 0.03-0.15 0.03-0.2 Dry
Powder metallurgy materials 50-125 0.03-0.2 0.05-0.4 Dry
Cemented carbide 40-120 0.1-0.5 0.2-3.0 Dry
High hardness cast iron 40-120 0.1-0.5 0.2-3.0 Dry
Heat-resisting alloy 60-180 0.05-0.2 0.1-1.0 Dry
Spraying materials 100-300 0.05-0.2 0.1-3.0 Dry
Ductile iron 200-400 0.1-0.4 ≤0.5 Dry
Material Vc(m/min) fz(mm/rev) ap(mm)
Aluminium alloy SI≤4% 500-5000 0.05-0.2 0.1-5.0
Aluminium alloy 4%<SI≤8% 500-4000 0.05-0.2 0.1-5.0
Aluminium alloy 8%<SI≤13% 400-3800 0.05-0.2 0.1-5.0
Aluminium alloy SI>13% 250-3000 0.03-0.15 0.1-3.0
Magnesium alloy 300-6000 0.05-0.3 0.1-4.0
Copper alloy 300-6000 0.05-0.4 0.1-3.0
Brass alloy 300-5000 0.05-0.25 0.1-4.0
Graphite 250-2500 0.05-0.2 0.1-3.0
GFRP, CFRP 250-4000 0.08-1.0 0.1-5.0

COMPANY CATALOGUE TO DOWNLOAD

Inquiry and quote

*Please note: all of the fields below are mandatory

    • *Name

    • *Surname

    • Company name

    • *Email

    • Phone

    • Country

    • *Products interested

    • *Content

    Copyright © 2020 SF DIAMOND USA, INC.All Rights Reserved.

    Home Tel Mail Inquiry