Solid PCBN

Polycrystalline Cubic Boron Nitride (PCBN) material for cutting tools is suitable for the machining of HRC45-65 ferrous materials.

Features of BN series products:

Pure PCBN polycrystalline, no cemented carbide substrate

Good wear resistance

Multiple cutting edges on both sides, cost-effective

Good high temperature resistance

Excellent fracture resistance

Application Area

SF-Diamond PCBN (polycrystalline cubic boron nitride) is ideal for tools used to machine hard ferrous metal items (HRC45-65) such as high speed steel, bearing steel, cast iron,etc.

It’s typically used to machine brake discs, engine blocks, engine cylinder liners, brake drums, flywheels, valve seats and guides, gears, mold and die parts etc.The surface finish of the workpiece is good, which can replace grinding with turning, greatly improve labor efficiency and effectively reduce production costs.

RECOMMENDED APPLICATIONS

Category Grades Performance CBN content Application fields & processing methods Representative workpieces
BN   (Solid CBN) BN960 High wear resistance 95% High wear-resistant materials, such as
-high-hard cast iron
-carbide
-high-speed steel,
-heat-resistant alloy
etc
Engine block, roller, pump body, valve seat ring, turbine blade
BN900 High conductivity
High wear resistance
90% Cast iron processing
Hardened steel, heavy intermittent interruption
Inconel
Engine block, cylinder head, brake disc and valve seat ring
BN720 High wear resistance
High chipping resistance
Anti chemical corrosion
70% Hardened steel (HRC45-68), continuous to mild interruption Gear, bearings
BN500 High wear resistance
Anti chemical corrosion
50% Hardened steel (HRC45-68), continuous high-speed finish machining Gear, bearings

PRODUCT SPECIFICATION

Category Grade Cutting Method Diameter(mm) Available Thickness (mm) CBN layer Thickness (mm)
BN (Solid CBN) BN900 EDM 47+/-0.1 (Thickness >1.6mm)
49+/-0.1 (Thickness ≤1.6mm)
1.6/2.0/2.4/3.2/4.8/5.4
BN960 Laser
BN720 EDM
BN500 EDM

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