Polycrystalline Cubic Boron Nitride (PCBN) material for cutting tools is suitable for the machining of HRC45-65 ferrous materials.
Features of BN series products:
Pure PCBN polycrystalline, no cemented carbide substrate
Good wear resistance
Multiple cutting edges on both sides, cost-effective
Good high temperature resistance
Excellent fracture resistance
SF-Diamond PCBN (polycrystalline cubic boron nitride) is ideal for tools used to machine hard ferrous metal items (HRC45-65) such as high speed steel, bearing steel, cast iron,etc.
It’s typically used to machine brake discs, engine blocks, engine cylinder liners, brake drums, flywheels, valve seats and guides, gears, mold and die parts etc.The surface finish of the workpiece is good, which can replace grinding with turning, greatly improve labor efficiency and effectively reduce production costs.
Category | Grades | Performance | CBN content | Application fields & processing methods | Representative workpieces |
BN (Solid CBN) | BN960 | High wear resistance | 95% | High wear-resistant materials, such as -high-hard cast iron -carbide -high-speed steel, -heat-resistant alloy etc |
Engine block, roller, pump body, valve seat ring, turbine blade |
BN900 | High conductivity High wear resistance |
90% | Cast iron processing Hardened steel, heavy intermittent interruption Inconel |
Engine block, cylinder head, brake disc and valve seat ring | |
BN720 | High wear resistance High chipping resistance Anti chemical corrosion |
70% | Hardened steel (HRC45-68), continuous to mild interruption | Gear, bearings | |
BN500 | High wear resistance Anti chemical corrosion |
50% | Hardened steel (HRC45-68), continuous high-speed finish machining | Gear, bearings |
Category | Grade | Cutting Method | Diameter(mm) | Available Thickness (mm) | CBN layer Thickness (mm) |
BN (Solid CBN) | BN900 | EDM | 47+/-0.1 (Thickness >1.6mm) 49+/-0.1 (Thickness ≤1.6mm) |
1.6/2.0/2.4/3.2/4.8/5.4 | |
BN960 | Laser | ||||
BN720 | EDM | ||||
BN500 | EDM |
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